Our Capabilities

What we do

At Comtech, we are experts in precision thermoforming and value-added assemblies, serving Australia’s most demanding industries. With more than forty years of experience, we collaborate with leaders in industrial sectors to deliver engineering solutions that excel in performance, compliance, and sustainability.

From individual components to full assemblies, our team combines technical expertise with ISO-certified systems to support every project. We go beyond making parts—we deliver solutions that boost reliability, cut costs, and simplify supply chains.

Services

Serial Production

Sub-assembled and value-added parts to automotive standards
Scheduled production with 98%+ DIFOT performance
<2% defect rate through strict quality management
Warehousing, small stock holding, and delivery services
Reusable packaging systems to reduce waste
Ethical and reliable sourcing — national and international

Delivering consistent quality and on-time performance for national and international clients. We specialise in sub-assembled and value-added parts produced to automotive standards, supporting complex production schedules and supply chains.

On-Demand Manufacturing

Short lead times and variable batch production 30 to 3K
Dynamic scheduling and responsive changeovers
CNC trimming and automated finishing
Process optimisation for cost efficiency
Circular and recycled materials for sustainable manufacturing

Flexible production systems designed to respond quickly to your changing requirements. Our on-demand manufacturing adapts to variable volumes and tight lead times without compromising precision or consistency.

Thermoformed Plastics

Component manufacture for sub-assemblies
Design and development of parts and tooling
Sustainable thermoformed prefabricated components
Specialised materials: resin, colour, texture, gloss
High-speed multi-axis CNC robotic trimming
Use of recycled or circular materials

Precision thermoforming and vacuum forming for industrial, transport, and custom applications. Our thermoformed solutions also support the construction sector through sustainable, prefabricated components designed with recycled materials and circular design principles.

Prototyping & Custom Work

Design, prototyping, and tooling in-house for full control
Rapid prototypes for form, fit, and function testing
Large-scale patterns and moulds for trucks, buses, boats, aircraft
Fibreglass and composite tooling for external manufacturers
Custom and restoration projects
Automotive upholstery and historical fit-outs

Accelerating innovation through rapid prototyping and low-volume manufacturing. Our integrated design, prototyping, and tooling process enables fast concept validation and design refinement before full-scale production.

Tooling

In-house or externally sourced tooling design and manufacture
Quality-controlled development and validation
Tooling for injection moulding, thermoforming, and composites
Maintenance programs for long-term reliability
Fast turnaround to support production timelines

Precision tooling engineered for performance, speed, and reliability. We maintain complete control of the tooling process to ensure consistent quality, fast turnaround, and design flexibility.

Quality Control

ISO 9001 Quality Management certification
ISO 14001 Environmental Management certification
Production Part Approval Process (PPAP) for all new products
In-process inspection and performance monitoring
Advanced Product Quality Planning (APQP) principles
Environmental tracking of materials and emissions

Assuring excellence through rigorous systems and continuous improvement. Quality is built into every stage of production. Our certified systems ensure precision, traceability, and sustainability.

Product Development

Complete project management from design to industrialisation
Supplier sourcing and subcontractor coordination
Integration of APQP principles for cost, quality, and timing
Engineering support across multiple sectors
Risk reduction and accelerated time-to-market

Turning concepts into reliable, market-ready products. We bring decades of experience across Defence, Truck Manufacturing, Mining, Marine and Construction industries to deliver high-performance outcomes.

Re-usable Packaging Systems

Produced on demand to meet specific requirements
Reusable design engineered for multiple-use cycles
Made from recyclable materials supporting sustainability
Durable construction ensuring long-term performance
Tailored fit integrated with client logistics operations

We design and manufacture customised packaging solutions for complex, oversized, or high-value components. Each system is engineered to protect products throughout transport, storage, and handling — while supporting sustainable, long-term use.

Key Capabilities

Scheduled production with 98%+ DIFOT performance
Short lead times and variable batch production 30 to 3K
High-speed multi-axis CNC robotic trimming
ISO 9001 Quality Management certification
ISO 14001 Environmental Management certification
Complete project management from design to industrialisation
Sustainable manufacturing with circular and recycled materials

Our Process

From prototyping through to high-volume production, Comtech offers the end-to-end capabilities and proven processes to deliver certainty. With certified quality systems, Australian expertise, and global sourcing capability, we help clients achieve reliability, performance, and cost efficiency — every time.

Consult & Define

We start with thorough consultation to understand every client's needs, specifications, and compliance standards. This collaborative approach lays the groundwork for tailored solutions that meet industry requirements.

Design & Prototype

Our design team uses advanced CAD and in-house tooling to create rapid prototypes. This iterative process allows early identification and resolution of issues, reducing risks and giving clients confidence before moving to full production.

Engineer & Manufacture

Using ISO-certified systems alongside advanced thermoforming and machining, we build precision parts at scale. Each product is engineered for reliable performance and adheres to strict compliance standards.

Assemble & Integrate

We add value beyond manufacturing by assembling and integrating parts into turnkey solutions. Our teams combine thermoformed components with other systems to deliver products ready for deployment.

Quality & Compliance

Every item undergoes thorough inspection and testing to meet both industry and client standards. Our certified quality procedures ensure defect-free products and reliable, consistent performance.

Deliver & Support

We are committed to delivering projects on time and to specification. With proactive after-sales service and a proven DIFOT record, clients can trust us to stand behind every product we provide.